Product Promotion: Dazu Machine Tool LW1150 Vertical and Horizontal Machining Center

01 Composite machining tool for large-sized and complex shaped parts

Dazu Machine ToolLW1150立卧式加工中心Mainly used for multi-faceted composite processing of large parts in industries such as automotive key components, 5G communication, and mechanical manufacturing.

One clamping can achieve five sided machining, including linear and circular interpolation cutting, and complete machining processes such as milling, boring, drilling, expanding, reaming, and tapping. Capable of flexibly and efficiently processing various complex shaped components, meeting the diverse component processing needs of modern manufacturing industry.

02 One time clamping five sided processing, one click switching

The LW1150 vertical and horizontal machining center of Dazu Machine Tool adopts an integral structural design, consisting of a horizontal machining center and a vertical machining center combined. They jointly use a working plane system and are equipped with a rotary indexing device, which can rotate at any angle to achieve multi angle and multi process composite processing.

The machine tool has highly automated functions, equipped with dual spindle and hydraulic rotary shaft. It can complete five sided machining with one clamping, reducing errors caused by multiple clamping, reducing auxiliary time, and improving machining accuracy. The vertical and horizontal dual BT40 spindle structure design allows for flexible switching of machining methods, efficiently meeting the precision cutting needs of high hardness materials.

03 Strong cutting ability, excellent efficiency and precision performance

Vertical and horizontal machining centers meet the requirements of composite machining of large parts, breaking the traditional machining mode, effectively improving machining efficiency and spatial accuracy, and enhancing product quality.

It has the characteristics of high rigidity, high power, high torque, and heavy cutting. At the same time, it can fully utilize the machining performance of high precision and high speed, and has outstanding capabilities in large-scale machining and heavy cutting. Even under high-speed operation, the surface quality and shape accuracy of the machining can still be maintained, balancing machining performance and positioning accuracy.

·High rigidity

With the high rigidity structure designed specifically for taper 40, even workpieces that require heavy cutting can be easily handled.

·High precision

The three-axis adopts a motor and high-precision ball screw direct drive method. The grinding grade ball screw is pre stretched and installed to reduce the accuracy changes caused by thermal elongation, resulting in more stable accuracy and stronger rigidity.

·High dynamic response

The X/Y/Z axis guide rails are all supported by roller track, with high rigidity, low friction, low noise, strong seismic resistance, lightweight design, low inertia, and better dynamic responsiveness.

LW1150 Vertical and Horizontal Machining Center - Structural Design

Combining the advantages of vertical and horizontal machining centers, the process is intensive, the structure is compact, the anti vibration performance is superior, and the machining space is further expanded, achieving the dual use of one machine.

LW1150 Vertical and Horizontal Machining Center - Technical Parameters

LW1150 Vertical and Horizontal Machining Center - Processing Case

Processing Case 1

• Aluminum alloy gearbox housing processing plan web article

• Material: ADC12

  
  

• Processing parameters: n=6000 r/min, f=6000 mm/min, ap=0.5mm

  
  

• Processing result: The mesh is clear and uniform, with no burrs during processing, and the surface roughness value is Rz=12-15

Processing Case 2

• motor housing

• Material: Die cast aluminum

• Spindle speed control
  

  • Constant speed

  High overload capacity ensures high acceleration, deceleration, and cutting force

  • High speed spindle support

  
  

• high-precision

  • Closed loop control of spindle position

  Feedforward control ensures smaller tracking errors

  
  

• High efficiency: High overload capacity can assist in high acceleration and deceleration of tapping

Processing Case 3

• New energy and 5G cavity components

  
  

• Material: Die cast aluminum

  
  

• Customer revenue

  Processing five surfaces in one clamping process to improve equipment utilization rate

  Adopting adaptive feed control, real-time monitoring of cutting conditions, optimizing feed rate, and improving efficiency by 20%