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high-precision 高效率 高可靠性
The 3C industry is developing rapidly
Accelerated upgrade of manufacturing demand
In recent years, the 3C industry has developed rapidly, showing trends such as rapid technological upgrades and iterations, short product lifecycles, and highly intelligent development, pursuing more advanced equipment functions and user value. With the gradual acceleration of the update and replacement speed of terminal products such as intelligent mobility, intelligent wearables, and intelligent displays, higher requirements have been put forward for mechanical processing in the upstream of the industrial chain. While meeting the needs of high-precision, flexible, and automated processing, more efficient, high-quality, and stable production and processing processes are pursued.
The HV500 high-speed drilling and tapping center of Dazu Machine Tool is born to meet the needs of the 3C industry, providing mature and reliable intelligent manufacturing solutions. Its outstanding technical characteristics, wide application fields, excellent structural design, and outstanding processing performance can effectively meet the processing requirements of various products in the 3C industry, leading the industry in high-precision and high-speed processing.
The HV500 high-speed drilling and tapping center of Dazu Machine Tool is a small high-speed machining center that integrates drilling, tapping, milling and other processing. The overall structure of the machine is a T-shaped+door shaped structure, which has the performance advantages of high precision, high efficiency, high reliability, and fast response. Optimized the acceleration and deceleration characteristics of each axis, significantly shortened the production cycle, and even with high-speed machining, can suppress mechanical vibration, improve thermal deformation, and maintain accuracy stability.
high-precision：针对3C行业的高精度设计，定位精度5μm，重复定位精度3μm。
Strong system：标配三菱M80数控系统，具有微小线段处理能力、高PLC处理能力、支持多轴多系统控制。
High performance spindle：大族机床自主研发的HANS高刚性主轴，转速达到24000rpm，不但钻孔、攻丝加工能力出类拔萃，铣削加工能力也异常强大，能轻松满足3C产业高精密加工需求。
high-speedThe screw guide rails of the machine tool are all made of well-known brands from Japan, Germany, and Taiwan, with smooth motion; The X/Y/Z axis guide rails are all supported by ball line rails, which have high rigidity, low friction, strong seismic resistance, lightweight design, low inertia, and can provide higher response, greatly improving processing speed.
Stable structureDaZu R&D engineers have designed a highly rigid and vibration resistant machine tool structure through repeated modal analysis and multiple optimization certifications. With the stable base of the machine body, the machine moves smoothly and has minimal impact during high-speed machining.
02 Wide range of application areas
Processing stroke 500 * 450 * 330mm
Suitable for a wide range of processing fields
Suitable for various parts with high surface quality requirements
Especially suitable for high-speed and high-efficiency processing of aluminum parts
Especially suitable for processing surfaces that require high smoothness
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The HV500 high-speed drilling and tapping center of Dazu Machine Tool is widely used in the 3C industry, automotive key components, small mold processing, medical equipment and other industries for the processing of small and medium-sized plates, shells, disks and other parts. Especially in the processing of mobile phone frames, covers, etc. in the 3C industry, the efficiency and qualification rate are very outstanding.
03 Excellent structural design
A symmetrical H-shaped column around 0.1
The HV500 high-speed drilling and tapping center of Dazu Machine Tool is based on a new column structure with a high rigidity frame structure and an H-shaped design section, which is similar in shape to a double column structure. Form a high rigidity left-right symmetrical frame structure and a front back left-right symmetrical H-shaped column structure to ensure high rigidity and stability.
0.2 Modular design of spindle box
The spindle box also adopts a symmetrical frame box structure to ensure mechanical rigidity. The Z-axis section and tool magazine are independently debugged and run in offline, and after undergoing three-dimensional precision testing, the entire machine is assembled to ensure its accuracy.
Knife magazine options:1. Servo turret tool magazine, 21 knives. 2. Servo turret tool magazine, 30 knives.
Spindle options available:1. Drilling and attacking mechanical spindle, with a speed of 24000rpm. 2. Electric spindle, speed 20000/24000/30000rpm
04Modular design of saddle
Saddle split type, XY axis achieves absolute verticality, modular design, offline independent debugging and running in, after three-dimensional detection accuracy, the whole machine is assembled to ensure machine accuracy
05m Hanna cast iron casting structure
By carefully designing the casting structure, the machine tool can maintain precise geometric accuracy, motion accuracy, and positioning accuracy for a long time; By using finite element analysis and modal analysis methods, multiple optimizations and certifications were conducted to design machine tool structures with high rigidity and superior anti resonance performance. Adopting symmetrical and thermal balance design methods to improve the thermal deformation of the machine tool structure, resulting in higher machining accuracy of the machine tool
06 Excellent processing performance
